Tremec Tko500 And Tko600 5-speed Transmissions

Tremec is an OE transmission manufacturer that supplies manual transmissions for General Motors, Ford, Chrysler, Aston Martin, and many medium and heavy duty truck applications. Their TKO transmission is a high strength overdrive manual 5-speed that was originally designed to be retrofitted into Mustang Fox body cars to replace the weaker T5, but will also bolt up to the standard Ford four speed passenger car bellhousing. When Tremec realized that enthusiasts were adapting it for GM applications, they decided to capitalize on a huge opportunity and produce a GM version of the TKO as well.

The GM version will bolt directly up to almost any standard Chevrolet/Buick/Olds/Pontiac passenger car four-speed bellhousing. Though only Ford and GM versions of the TKO are available, Mopar enthusiasts can get all the custom parts they need to adapt a Ford version TKO to virtually any Mopar V8 engine from Keisler Engineering. The TKO has never been original equipment in any production car, although its great-grandpa, the Tremec TR-3550 was in a limited-production Ford Mustang Cobra in the mid 1990s. The TKO is purely an aftermarket transmission designed for high-performance cars.

There are three basic models available: the TKO-500 and two variations of the TKO-600. The wide-ratio TKO-500 is rated for a continuous 500 lb.-ft. of torque, and offers a deep 3.27:1 first gear ratio and a 32% overdrive ratio in fifth gear. The close-ratio TKO-600 is rated for a continuous 600 lb.-ft. of torque, and has a 2.87:1 first gear and either an 18% overdrive or a 36% overdrive ratio in fifth gear. The rated torque capacities are said to be quite conservative, as there are a significant number of cars in the field with engines that exceed the torque rating by a large margin, and failures are rare.

The TKO uses a three-rail internal shift mechanism, eliminating any external linkage and the adjustment issues that go with it. The short throw billet aluminum shifter can be removed, flipped 180 degrees, and then reinstalled to provide an additional shift position. Optional custom shifters are also available from Keisler Engineering in several different configurations to mimic the shift positions in various musclecars. The TKO utilizes cast iron shift forks, a one-piece counter shaft, and tapered roller bearings on the input, output, and counter shafts for added strength.

Every TKO transmission provides both mechanical and electronic speedometer outputs. The mechanical output is a Ford design, but you can get hybrid speedometer cables for GM or Mopar applications. They also feature a reverse light switch and a neutral safety switch that can be wired into your vehicle’s existing harness. The transmission has an internal reverse lockout feature that prevents you from accidentally going from fifth gear into reverse. You have to go into the center of the “Neutral” gate before it will allow you to shift into reverse.

The Tremec TKO is an excellent choice for the musclecar, hot rod or street rod owner that enjoys shifting his own gears and wants to drive his car to distant car shows or other events. I have one in my 1967 Pontiac Firebird and have driven a number of other cars with TKO transmissions installed. The overdrive makes a huge difference on the highway, and there aren’t many other overdrive transmission choices out there that will stand up to the kind of power that the TKO can take. None of the other overdrive transmissions available at this time offer as much versatility as the Tremec TKO.

Tremec Tko 5-speeds – Tko500 And Tko600 Specifications

There are several different versions of the Tremec TKO 5-speed transmission available. First of all, there are two models, the TKO500 and the TKO600. The TKO500 is a wide-ratio gearbox, which means it has a low first gear and there is a relatively wide ratio gap between the gears. The TKO600 is a close-ratio gearbox, which means that it does not have as low of a first gear, but there is less of a ratio change from gear to gear. There is also an optional version of the TKO600 with less overdrive than the first one. The ratios are as follows, listed starting with first gear and going up through fifth:

TKO500: 3.27:1, 1.97:1, 1.34:1, 1.00:1, 0.68:1, 3.00:1 reverse
TKO600: 2.87:1, 1.89:1, 1.28:1, 1.00:1, 0.64:1, 2.56:1 reverse (0.82:1 optional fifth gear)

Though both versions of the TKO are made with the same materials and have the same center distance between the shafts, the TKO500 is rated for 500 lb.-ft. continuous power output and the TKO600 is rated for 600 lb.-ft. due to the higher (lower numerically) first gear ratio. Externally they are identical and can only be distinguished from each other by the number on the ID tag. They weigh approximately 105 pounds. The case is 24.07 inches long overall, and the crossmember mount pad is located at 15.8 inches back from the front of the main case.

The TKO is available with either a GM or Ford bolt pattern on the front of the case. All GM TKOs (500 and 600) use the corporate GM 26-spline x 1-1/8″ input shaft. The Ford versions are a little more complicated. The Ford TKO500 can be had with:

1.) a Ford 10-spline long input shaft
2.) a hybrid long input shaft that takes the stronger GM pattern 26-spline clutch disc but has the correct pilot diameter for a Ford pilot bearing
3.) an optional short 10-spline Ford input shaft (sold separately)
4.) an optional hybrid short input shaft that takes the stronger GM pattern 26-spline clutch disc but has the correct pilot diameter for a Ford pilot bearing (sold separately)

The short input shafts are for older Ford engines that use a shallow bellhousing (6.3″ – 6.5″). The long input shafts are for later model engines that use the deeper (6.9″) bellhousing.

The Ford TKO600 is only available with a hybrid (long or short) input shaft that takes the stronger GM pattern 26-spline clutch disc but has the correct pilot diameter for a Ford pilot bearing. Custom bellhousings are available from Keisler Engineering to mate the Ford TKO to a Mopar small block or big block also, along with custom Mopar pilot bearings with the Ford pilot diameter so that the Mopar guys (and gals) aren’t left out of the fun!

All TKOs have a Ford 31-spline output shaft for strength. Speaking of strength, both versions of the TKO are reported to be somewhat underrated on their torque capacities. There are a large number of cars out there that are driven hard, running TKOs behind engines that make significantly more power than the transmissions are rated for, and it is unusual for one to break.

The TKO is a super-strong overdrive transmission that can be made to fit into almost any muscle car or street rod, and can be mated up to almost any popular domestic V8, V6, or I6 engine. For more information about the Tremec TKO, take a look at my other articles in this series.